Empowering Technology in Garlic Processing: The Operation of the Efficient Weighing and Filling Line

The garlic weighing and filling packaging line has become a crucial component in today's food processing industry, enabling enhanced packaging efficiency and product quality assurance. This fully automated packaging line, incorporating advanced equipment and technologies, ensures streamlined operations from raw material processing to final product packaging. By optimizing efficiency and adhering to standardized and safe practices, this packaging line represents a remarkable integration of precision and productivity.

The packaging line begins with the bottle unscrambler, responsible for unscrambling empty bottles in an orderly manner and delivering them to the working platform. This initial step establishes a solid foundation for subsequent filling and packaging processes, ensuring seamless packaging flow. Garlic raw materials are then transported to the 14 heads weigher through Z-type conveyor. This equipment serves as the linchpin of the packaging line, boasting highly efficient and accurate weighing capabilities. With 14 weighing hoppers, each with a 1.6L capacity, the combination weigher swiftly and precisely completes the garlic weighing task. Special design features, such as the 110-degree machine box and electrically coated silicone rubber collection hopper, effectively prevent garlic breakage and damage during the weighing process. Furthermore, the combination weigher’s material contact parts are constructed with silicone rubber coating and 304 stainless steel fixtures, guaranteeing food hygiene and extending equipment longevity.

Following weighing, the garlic proceeds to the double channel rotary filling machine. Specifically designed to accommodate the larger 1kg can, this equipment operates at a feeding speed of 20-30 times per minute (based on 1kg). The feeding hopper and hanging sleeve are equipped with silicone rubber coating to preserve the garlic's integrity. A bottle bottom vibration function prevents material from becoming loose or overflowing, ensuring smooth packaging processes. Additionally, a 2-meter conveyor line extension is provided at the inlet end of the double channel rotary filling machine, and the outlet and capping machine conveyors share the same power source—significantly enhancing packaging efficiency.

Subsequently, the filled garlic bottles enter the eight-wheel capping machine for sealing. To facilitate the operation of the Liquid nitrogen doser and the aluminum foil sealer, the capping machine is outfitted with additional 1-meter conveyor belts both before and after the cap scraper. These belts match the dimensions of the high-speed feeder, ensuring seamless integration throughout the packaging line. Further optimization is achieved as the capping machine's hopper and conveyor belt face the capping equipment, providing an ideal placement position for the Liquid nitrogen doser.

After capping, the garlic bottles proceed to the water-cooled aluminum foil sealer for airtight sealing. Designed with a water-cooled mechanism, this equipment swiftly and effectively seals the garlic bottles, ensuring product freshness. The conveyor belt dimensions, height, and width align with the capping machine's specifications, utilizing the same power source and enhancing overall packaging efficiency. Moreover, the panel direction of the equipment can be adjusted to accommodate various packaging scenarios, maximizing versatility.

Finally, the finished garlic bottles enter the fully automatic labeling machine for precise labeling. Equipped with custom brushes, this equipment accurately applies labels to three sides of square bottles, accommodating a wide range of products at a labeling speed of 40-60 bottles per minute. The conveyor belt's height aligns with the aluminum foil sealer, ensuring seamless coordination within the packaging line. Additionally, the machine features ribbon coding functionality to cater to diverse customer requirements.

By closely integrating various pieces of equipment, the garlic weighing and filling packaging line achieves full automation from weighing and filling to packaging. This not only boosts packaging efficiency but also ensures consistent product quality. In the realm of modern food processing, such a packaging line represents the perfect fusion of efficiency and precision.